Skip to content

Custom Injection Molded Packaging Solutions

Polyfab LLC specializes in the manufacturing of custom injection molded plastic packaging, ranging from everyday consumer devices to highly specialized medical products. Through design optimization and highly efficient manufacturing processes, we are able to produce the highest quality packaging solutions at the most competitive prices possible.

Whether the application is consumer home product deliveries or commercial shipping, your packages are constantly at risk of rough handling that can damage or disorganize the products inside. Polyfab’s custom protective packaging is designed and optimized for every unique product. We can offer complete security and protection for your products combined with the cost-effective, sustainable designs that today’s packaging industry demands.

Plastic Packaging Technologies

Manufacturing a Wide Range of Molded Packaging Products

  • Hinged lids for wet wipes and other personal care product containers.
  • Product-specific boxes and custom packaging solutions.

Home Care and Personal Care Products

Polyfab specializes in the manufacturing of standard and custom packaging products for consumer home care and personal care accessories. We offer the capacity to produce high-volume packaging products quickly, accurately, and repeatedly. For example, our 500-ton press can produce up to 54,000 disinfectant wipe lids per day.

Our packaging products are supported by a robust quality control system certified to ISO 9001:2015 standards, as well as turnkey assembly processes. In the case of our plastic hinged lids, a robotic arm automatically closes the lids as they are produced. The products then continue down a conveyor belt for a photo quality check, ensuring consistency. Finally, the products are then placed into a box to be shipped.

Through highly automated cellular manufacturing, Polyfab is able to meet virtually any high-volume requirements while offering lights-out, 24/7 manufacturing solutions.

Medical Packaging Solutions

In addition to our consumer product packaging solutions, Polyfab specializes in custom packaging for specialized medical devices and precision components. These products are often highly sensitive and delicate, requiring the utmost care and protection throughout the entire handling and transport process. Our custom injection molded medical packaging is designed to meet the requirements of each unique medical device.

Quality Injection Molding Services for the American Packaging Industry Since 1971

For more than half a century, Polyfab has remained one of the nation’s leading plastic injection molding companies for the packaging industry and beyond. Our mission is to provide the highest quality custom molded products possible – manufactured to each customer’s exact specifications right here in Sheboygan, Wisconsin, and delivered on time, every time.