Capabilities

Polyfab capabilities create extra value for our customers. This added value encompasses cellular manufacturing including assembly, drilling, welding and decorating or custom packaging. Our capabilities allow us to both meet requirements and exceed expectations.

Polyfab offers the following Value Added Services:

  • Clean Cell Molding Class 100,000 in 39 and 140 ton presses
  • Insert molding
  • Over-molding
  • In-mold decorating
  • Tooling management
  • Lights out for 24/7 manufacturing
  • Commodity & engineered plastics
  • Automatic raw material handling system
  • 13 Bulk storage resin silos on railroading siding
  • Bar coding
  • Logistical support services
  • Injection Molding Climate Controlled Facility
  • Program management
  • Post mold component assembly
  • In-cycle assembly

Polyfab offers the following Automation Services:

  • Yushin and Fanuc robots and custom designed end of arm fitments
  • Creates better consistency, productivity and quality of products
  • Improves cost effectiveness for high volume production
  • Product specific custom automation

Parts

Polyfab is capable of producing a wide range of parts.

Medical:

  • Packaging
  • Fluid delivery fittings
  • Orthodontic devices
  • Device enclosures

Packaging:

  • Hinged lids for treated wipes
  • Product specific boxes

Industrial:

  • Tube/hose fittings
  • Support bearings and centralizers
  • Conveyor components

Commercial:

  • Infant care
  • Building products
  • Lawn & Garden
  • Power sports & marine
  • Electronics and Water Fountain components

Military:

  • Defense components

Presses

At Polyfab, we utilize 33 machines that have a 39-ton to 720-ton capacity reaching up to a 160 oz. capacity.

All of our machines are equipped with robots for automated operations.

  • Toshiba, Engel, Krauss Maffei, Nissei
  • Controls on Presses – Process Monitoring
  • RJG / Kistler (Cavity Pressure)
  • Clean Cell Molding Class 100.000 on 39 and 140-ton presses

Materials

Polyfab has the capability to use a vast range of materials.

Thermoplastic resin used at Polyfab:

  • Polypropylene
  • Polyethylene
  • A.B.S
  • Polystyrene
  • Polycarbonate
  • Delrin
  • Nylon
  • Chemical blowing agent
  • Antimicrobial additive
  • Custom blends and fillers on request
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