Capabilities

Polyfab LLC capabilities create extra value for our customers. This added value encompasses cellular manufacturing including assembly, drilling, welding and decorating or custom packaging. Our capabilities allow us to both meet requirements and exceed expectations.

Polyfab LLC offers the following Value Added Services:

  • Clean Cell Molding Class 100,000 in 39 and 140 ton presses
  • Insert molding
  • Over-molding
  • In-mold decorating
  • Tooling management
  • Lights out for 24/7 manufacturing
  • Commodity & engineered plastics
  • Automatic raw material handling system
  • 13 Bulk storage resin silos on railroading siding
  • Bar coding
  • Logistical support services
  • Injection Molding Climate Controlled Facility
  • Program management
  • Post mold component assembly
  • In-cycle assembly

Polyfab LLC offers the following Automation Services:

  • Yushin and Fanuc robots and custom designed end of arm fitments
  • Creates better consistency, productivity and quality of products
  • Improves cost effectiveness for high volume production
  • Product specific custom automation

Presses

At Polyfab LLC, we utilize 39-ton to 720-ton capacity machines reaching up to a 160 oz. capacity.

All of our machines are equipped with robots for automated operations.

  • Toshiba, Engel, Krauss Maffei, Nissei, JSW
  • Controls on Presses – Process Monitoring
  • Kistler (Cavity Pressure)
  • Clean Cell Molding Class 100.000 on 39 and 140-ton presses

Materials

Polyfab LLC has the capability to use a vast range of materials.

Thermoplastic resin used at Polyfab LLC:

  • Polypropylene
  • Polyethylene
  • A.B.S
  • Polystyrene
  • Polycarbonate
  • Acetal
  • Nylon
  • Chemical blowing agent
  • Antimicrobial additive
  • Custom blends and fillers on request
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