Scientific Approach – Problem Solving

The molding process is developed using a systematic, data driven approach. Those conditions that prevent necessary process control are first identified and corrected. Then, a robust, repeatable process can be established and defined by meaningful plastic conditions, independent of machine settings.

Polyfab is staffed with a Master Molder Certified Process Technician on every shift. Communication between technicians takes place using common terminology regarding specific process inputs and outputs. Because of this, problem solving is a systematic procedure structured around defining the root cause, with actions taken based on knowledge of the process.

Some of the tools Polyfab uses to drive process control and improvement through meaningful data include:

  • Kistler “CoMo” cavity pressure sensing
  • RJG “eDart” cavity pressure sensing
  • IQMS Real Time Machine Monitoring
  • Our Great Employees
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